Plastics Manufacturing Software — Mould, OEE & Production Tracking
Custom manufacturing software for injection moulding, blow moulding and extrusion units — mould management, machine-wise OEE, resin & masterbatch tracking, built around how your plant actually runs.
Software that understands plastics manufacturing
Injection moulding, blow moulding and extrusion units run processes that generic ERP screens don't understand. We build software around your products, your processes and your paperwork — a web app for the office and tablet and mobile apps for the shop floor.
Processes we digitise
- Injection moulding
- Blow moulding
- Extrusion
- Regrind
- Printing
- Packing
Products our clients make
- Injection-moulded parts
- Blow-moulded containers
- Pipes & profiles
- Films & sheets
- Caps & closures
- Household plastics
Also included
- Production planning & job tracking
- Inventory, purchase & dispatch
- Machine maintenance & OEE
- Dashboards & MIS reports
Problems we solve for plastics manufacturers
Sound familiar? These are the issues we hear most from injection moulding, blow moulding and extrusion units.
Mould changes eat time
Frequent mould changes and setups reduce output.
Shot counts unknown
Mould life and maintenance aren't tied to actual shots.
Material & regrind loss
Resin, masterbatch and regrind usage isn't reconciled.
Plastics-specific features
Mould management
Shot counts, cavities, mould maintenance and location.
Machine-wise OEE
Cycle time, downtime and rejects per moulding machine.
Resin & masterbatch tracking
Material issued vs output, with regrind and wastage.
Cavity-wise quality
Rejects recorded by cavity and defect type.
Manufacturing software for plastics manufacturing
The solutions injection moulding, blow moulding and extrusion units most often start with — combine them into one system.
OEE Software
Measures machine effectiveness
Tool & Die Management
Tracks tools, dies, moulds and their usage
Machine Monitoring
Real-time machine and production monitoring
Production Planning & Scheduling
Plans machines, workers and production orders
Inventory Management
Tracks raw materials, WIP and finished goods
Quality Management (QMS)
Quality inspections and corrective actions
From factory walk-through to go-live
Discover
Free consultation to understand your process, goals and budget.
Plan & Design
Scope document, fixed quote, wireframes and clickable prototype.
Build
Agile sprints with a demo every two weeks — you see progress early.
Launch
Testing, data migration, training and go-live support.
Support & Grow
Warranty, monthly support plans and new features as you grow.
Plastics Manufacturing software — FAQs
Can shot counts be captured from moulding machines?
Where the machine or an add-on counter provides a signal, yes; otherwise operators record counts per shift on a tablet. Sensors are purchased by you.
Can it track material consumption per job?
Yes. Resin and masterbatch issued are compared with good output, rejects and regrind to show actual consumption per job.
How much does plastics manufacturing software cost?
It depends on the modules, users, apps and integrations you need. After a free consultation and a walk-through of your process we give you a fixed, itemised quote — and you own the software, with no per-user licence fees for what we build.
Can it work with our existing ERP or accounting software?
Where your existing system offers an API, import facility or data export, yes. We confirm feasibility during scoping, before you commit.
Do you work with manufacturers outside India?
Yes. We work with manufacturers worldwide, using video walk-throughs of your plant and regular online demos.
Integrations depend on the third-party provider offering an API, SDK or data export, and are confirmed during scoping. Any third-party licences, API or usage fees, subscriptions (e.g. WhatsApp Business API, SMS, maps, cloud hosting) and hardware are billed by the provider and borne by the client.
Manufacturing software for other industries
Chemicals & Paints
Batch, Formulation & Compliance
Food & Beverage
Batch, Recipe & Traceability
Pharmaceuticals & Nutraceuticals
Batch Records, QMS & Documents
Textiles & Garments
Production, Job Work & Inventory
Packaging Manufacturing
Estimating, Planning & Job Tracking
Metal Fabrication & Sheet Metal
Job Cards, Nesting Data & Costing
Let's digitise your plastics plant
Tell us how production runs today. We'll suggest where to start, show a prototype and give you a fixed quote.
- Free consultation
- Prototype before you commit
- Fixed, itemised quote
- You own the software
